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BC-Series 3kW 125-450 Volt Air Cooled EV Battery Charger
The BC-Series 3kW EV Battery Chargers ruggedized construction has a fully isolated output for your protection. This versatile charger will operate in extremely wet or dusty environments providing years of reliable service. The BC-Series is designed to be adaptable to the requirements of the future.
- IP67 Rated (Submersible for 30 minutes at 1 meter) sealed against water and dust
- Operates at ambient temperatures of 20C to +65C without derating
- Scalable: 3kW / 6kW / 9kW up to 54kW
- Microprocessor controlled with CAN Bus interface; 500kBd standard (modifiable)
| INPUT SPECIFICATIONS | |
| Input Voltage | World Compatible Universal AC Input (100-240 VAC) |
| Frequency | 47-63Hz |
| Inrush Current | < 40A @ 230 VAC, 60 Hz, Full Load |
| Current | 12A / 16A; Auto limit by line voltage |
| Protection | Internally Fused 20A, both lines |
| Leakage | < .75mA @ 230 VAC, 60 Hz (UL2202) |
| Efficiency | 92% typical depending on line and output voltage |
| OUTPUT SPECIFICATIONS | |
| Output Power | 3kW with 208AC or above Auto adjusts for maximum line utilization below 208VAC |
| Output Voltage | Range I Option: 125-225VDC (24A Max below 125VDC) Range II Option: 225-450VDC (13.3A Max below 225VDC) |
| Ripple | < 1% below 20 MHz |
| Setpoint Accuracy | < 2% overall |
| Over Current Protection | 110% Self Limiting |
| Over Voltage Protection | 110% Threshold |
| Over Power Protection | 115% Threshold |
| ENVIRONMENTAL | |
| Environmental Protection | IP67 Rated against water and/or dust |
| Shake and Vib | Designed to meet GMW-3172 |
| Operating Temp | -20C to +65C without derating |
| Over Temp Protection | 85C Internal temperature |
| Cooling | Liquid Cooling (min. 4 liters/minute) |
| EMI Compliance | Designed to meet FCC Class B |
| Safety Compliance | Designed to meet UL2202 |
| Additional Features | |
| 2 Year Full Warranty | Easy to Use Plug and Play operation |
| Auto restart from fault (i.e.: power failure, brownout or output fault) every 30 minutes during charge cycle | Designed to meet or exceed industry standards |
| Controlled, Monitored and Programmed via CAN Bus interface for Automatic, Manual or BMS controlled operation | Charger is monitored and programmed via Current Ways "VIP Control" GUI (Graphical User Interface program) |
| Compact size and weight 12kg (26 lbs.) | Liquid Cooled model available |
Parallelled Example
CONCEPT DRAWING SHOWING 9kW SYSTEM
- Up to 18 chargers paralleled in 3kW increments, achieving 54kW is possible
- On-board chargers and off-board chargers can be linked to reduce total charging time via CAN Bus Interface
| BC-SERIES FRONT PANEL | |
| AC Input | Tyco 3P HVA 280 Header Plug |
| Fan Control | Supplied with charger |
| Can Bus InterfaceCurrent | Switchcraft 8P Header Plug |
| DC Output | Tyco 2P HVA 280 Header Plug |
| Ground Lug | To ground unit to chassis (required) |
| LED Indicator via Externally Mounted LED | Steady Green—Normal Operation Slow Flashing—Slave Operation(when paralleled w/other chargers) Fast Flashing—Fault Indication; will attempt restart every 30 minutes |
| REQUIRED ACCESSORIES | |
| Output Cable | Part Number 810247 Includes: AC Input and DC Output connectors with 10 feet (3.05m) of cable; CAN Bus Communication connector with 3 feet (1m) of cable ; Pump Control and LED Output Cable with 3 feet (1m) of cable |
| USB Can Adapter | Part Number 015888 |
| VIP Control Software | Part Number 015777 |
| Mounting Plate | Custom configurable. Contact the factory for details and quote |
| Paralleling Cables | Custom configurable. Contact the factory for details and quote |
| NOTE: Current Ways cables must be used to preserve
the warranty. Please consult the factory for details on custom cable
configurations to meet your specific application. |
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